Taguchi-based Methodology for Determining Process
Model of Injection Molding Using Neural Network
Giheung Choi
1 and G.S. Choi
School of Electrical and
Electronic Engineering, Seoul City University, 90 Jeonnong-dong, Dongdaemoon-gu,
Seoul, Korea (130-743) TEL: +82-2-210-2526 FAX: +82-2-213-8317
Key Words : Injection Molding, Taguchi Method, Neural Network
Abstract
Implementing CIM (Computer Integrated Manufacturing) often requires models of manufacturing processes to be devised for determining optimal process parameters and designing adaptive control systems. Despite the progress made in analytical (mechanistic) modeling, however, empirical models derived from experimental data are more frequently used in practice. This paper describes the development of a neural network model for injection molding process. The model uses CAE (Computer Aided Engineering) analysis data based on Taguchi method which ensures the effectiveness of the model and the efficient learning by the network. In view of the robust process design, only those input parameters that are not overly sensitive to external disturbances but sensitive enough to injection performance are identified using analysis of variance. The model is compared with the traditional polynomial regression model.
Nomenclature
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CAE analysis outputs |
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Degree of freedom |
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DSI |
RMS deviation of SI |
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DWP |
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LS |
Linear shrinkage |
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Average LS (WP) |
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F ratio |
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Number of inputs (outputs) nodes in process model |
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Total number of finite elements |
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Total number of finite element nodes |
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Packing pressure |
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SI |
Sink Index |
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SS |
Sum of squares |
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Filling time |
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Holding time |
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Melt temperature |
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Coolant temperature |
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VLS |
Variance of LS |
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WP |
Warpage |
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Output of the network (or the regression model) |
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Input to the network (or the regression model) |