Taguchi-based Methodology for Determining Process

Model of Injection Molding Using Neural Network

 

Giheung Choi 1 and G.S. Choi

 

Department of Mechanical Systems Engineering, Hansung University, 389 Samsun-dong 2-ga Sungbuk-gu, Seoul, Korea (136-792) TEL: +82-2-760-4322 FAX : +82-2-760-4217

School of Electrical and Electronic Engineering, Seoul City University, 90 Jeonnong-dong, Dongdaemoon-gu, Seoul, Korea (130-743) TEL: +82-2-210-2526 FAX: +82-2-213-8317

 

Key Words : Injection Molding, Taguchi Method, Neural Network

Abstract

 

Implementing CIM (Computer Integrated Manufacturing) often requires models of manufacturing processes to be devised for determining optimal process parameters and designing adaptive control systems. Despite the progress made in analytical (mechanistic) modeling, however, empirical models derived from experimental data are more frequently used in practice. This paper describes the development of a neural network model for injection molding process. The model uses CAE (Computer Aided Engineering) analysis data based on Taguchi method which ensures the effectiveness of the model and the efficient learning by the network. In view of the robust process design, only those input parameters that are not overly sensitive to external disturbances but sensitive enough to injection performance are identified using analysis of variance. The model is compared with the traditional polynomial regression model.

 

 

 

 

 

 

Nomenclature

, j = 1, ...,

CAE analysis outputs

Degree of freedom

DSI

RMS deviation of SI

DWP

LS

Linear shrinkage

Average LS (WP)

F ratio

Number of inputs (outputs) nodes in process model

Total number of finite elements

Total number of finite element nodes

Packing pressure

SI

Sink Index

SS

Sum of squares

Filling time

Holding time

Melt temperature

Coolant temperature

VLS

Variance of LS

WP

Warpage

, j = 1, ...,

Output of the network (or the regression model)

, i = 1, ...,

Input to the network (or the regression model)